Corrosion Protection

Protect Your Tanks
From the Inside Out

Glass flake and Fiberglass Reinforced Plastic (FRP) lining for steel tanks and pressure vessels handling corrosive liquids, gases and chemicals — fabricated to international tank and vessel codes, professionally lined in Thailand and delivered as tested, ready-to-install units with fixed pricing for up to 24 months.

Petrochemical Chemical Processing Water Treatment Mining & Mineral Processing Power Generation
Lining thickness
0.4mm to 2mm
Max service temp
Up to 150°C gas · 100°C liquid
Resin families
Polyester · Vinylester · Novolac Vinylester
Fabrication codes
ASME · API 650 · API 620
Where Corrosion Starts

Corrosion doesn't wait for a shutdown to start

Corrosive liquids, chemicals and vapours attack steel from the moment they touch it — pitting the surface, thinning the wall and working toward the point of failure long before a leak is visible from outside. Underground and hard-to-inspect tanks are especially exposed, since the first sign of trouble is often the leak itself.

A glass flake or FRP lining is a barrier layer bonded directly to the steel, engineered to delay and resist that corrosion so your tank or vessel reaches its full service life — not the point where the steel gives out first.

GLASS FLAKE LINING — HOW THE BARRIER WORKS CORROSIVE MEDIA 2ND LAYER 1ST LAYER PRIMER SUBSTRATE GLASS FLAKE BASE RESIN MICROSCOPE VIEW — FLAKE RESIN LAYER

Glass flakes are laminated densely and in parallel to the surface across both layers, forming a dense, overlapping barrier rather than a single uniform coat.

Each layer delays penetration — it doesn't stop it outright. That's why the system is built in two full layers, not one: media has to find a path through both before it ever reaches the steel.

How It's Built

Two specialists - One accountable package

We combine world-class steel fabrication with specialist corrosion lining to deliver complete, tested tanks and vessels under a single Duratan quote.

01 — Steel Fabrication

Steel Fabrication

  • Tanks, pressure vessels and boiler components fabricated to your drawings and process specification
  • We work with SET-listed Thai steel fabricators offering ASME-certified pressure boundary manufacturing and substantial tank and vessel production capacity.
  • Fabrication to ASME Section VIII, API 650 and API 620 codes and standards
  • ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 certified
02 — Glass Flake Lining

Glass Flake Lining

  • Laminated glass flakes suspended in a chemical-resistant resin, applied in multiple thin layers — 50 to 100 layers within every 1mm of thickness
  • Glass flakes act as a barrier filler, laid parallel to the surface, delaying and resisting the penetration of corrosive substances to the substrate
  • Resin systems selected for your chemical exposure and service temperature — polyester, vinylester and novolac vinylester grades
  • Applied by trowel, spray, or roller depending on grade and thickness required
  • Full system: primer, two flake resin layers and a top coat for a smooth, easy-clean, dust-resistant finish
03 — FRP Lining

FRP Lining

  • Fibreglass-reinforced plastic lining that structurally acts as a secondary containment layer inside the tank or vessel
  • Purpose-built for underground and hard-to-inspect tanks, where aging and corrosion could otherwise lead to an undetected leak
  • Same resin family options as glass flake lining — matched to your chemical exposure
  • Applied as primer, FRP mat and a resin-rich surface coat

Comparison — at a glance. Not sure which lining your tank needs? Here's the quick comparison.

ConsiderationGlass Flake LiningFRP Lining
Best forGeneral corrosion protection — above-ground tanks, vessels and process equipmentUnderground and hard-to-inspect tanks where undetected leakage is the main risk
ConstructionLaminated glass flakes in resin, 0.4–2mm, applied in multiple thin layers plus top coatFibreglass mat and resin, applied as a thicker structural laminate
RoleBarrier layer — delays corrosive penetration to the substrateSecondary containment — structurally holds product if the primary steel wall is compromised
Install formatTrowel, spray, or roller, depending on gradeHand lay-up of mat and resin, primer to surface coat
Relative costLower unit costHigher unit cost, offset by the secondary containment role
Resin Selection

Match the resin system to your process media

Oxidizing chemicals, sustained heat and general chemical exposure all call for a different resin base — the system is chosen for your process conditions, not just your budget. Both lining systems draw from the same three resin base chemistries, matched to your specific service.

1. Glass Flake Lining Systems (HF Series)

Designed as a dense chemical barrier layer embedded with overlapping glass flakes to block corrosive penetration.

System GradeLining Thickness & MethodBase Resin Options AvailableBest Suited For (Process Conditions)
Heavy Duty
(#100 Series)
2.0mm
(2 coats, Trowel)
Het acid Polyester (HF-141)
Bis type Vinylester (HF-161)
Novolac Vinylester (HF-181)
HF-141: Severe oxidizing chemical exposure. HF-161: Standard liquid immersion up to 100°C. HF-181: Extreme gas heat resistance up to 150°C.
Light-Medium Duty
(#200 Series)
0.8mm
(2 coats, Spray/Roller)
Bis type Vinylester (HF-261)
Novolac Vinylester (HF-281)
HF-261: Standard liquid immersion up to 60°C. HF-281: High-temperature gas resistance up to 150°C.
Thin-Film
(#300 Series)
0.4mm
(Spray/Roller)
Het acid Polyester (HF-341)
Bis type Vinylester (HF-361)
Novolac Vinylester (HF-381)
HF-341: Oxidizing chemicals. HF-361: Standard service up to 55°C. HF-381: Specialized gas heat resistance up to 150°C.

2. FRP Structural Lining Systems (DR Series)

Designed as a thick, structural fiberglass laminate that creates an independent "tank-within-a-tank" secondary containment layer.

System GradeBase Resin MatrixPrimary Engineering Role
DR-4000Het acid Polyester resinStructural reinforcement under severe oxidizing chemical exposure
DR-6000Bis type Vinylester resinStandard structural containment with broad chemical resistance
DR-8000Novolac type Vinylester resinUltimate structural performance for aggressive chemicals and elevated temperatures
Anatomy

What stands between the process media and steel

Hover any layer in the diagram for what it does and why it's there.

Hover a layer to see its role in the lining system.
PROCESS MEDIA LINING PRIMER STEEL
Tested to Prove It

Every lining system is tested against physical and chemical performance standards, with results issued as part of the shipment's Certificate of Conformance.

JIS K7203

Bending Strength

Confirms the cured lining resists flexing and cracking under load.

JIS K7113

Tensile Adhesive Shear Strength

Confirms the lining holds its bond to the substrate under tensile load.

JIS K6850

Adhesion Strength

Verifies the lining is properly bonded to the steel, not just coated on top of it.

ASTM D2583

Barcol Hardness

Confirms the cured resin has reached full hardness before the tank or vessel leaves the shop.

JIS K6911

Linear Expansion Ratio

Confirms the lining expands and contracts predictably with temperature, without cracking away from the steel.

JIS K7203

Vapor Permeability

The core measure of how effectively the lining resists moisture and vapour transmission to the substrate.

What Comes With Every Shipment

SGS pre-shipment inspection

Independent verification before your order leaves Thailand, on every order.

Full material traceability

Steel mill certificates and heat numbers, plus resin batch traceability, compiled into the shipment's Certificate of Conformance.

Certificate of Origin

Issued by Duratan as exporter of record. This supports preferential duty treatment for imports into Australia (TAFTA), New Zealand, Japan, China, South Korea and other Free Trade Agreement partner countries.

Fixed pricing, up to 24 months

Hedged against raw material, FX and freight volatility.

Thickness and cure verification

Barcol hardness and thickness checked on every shipment before it ships.

Let's Protect Your Tank

Our team will help you select the right lining system — glass flake or FRP — and resin grade for your project. Simply reach out with your process details or drawings and we're happy to start the conversation.

Contact us